[Product Principle]
The full visual positioning system uses machines to replace human eyes for various measurements and judgments. It is an important branch of computer science that integrates technologies from optics, mechanics, electronics, computer software and hardware, and involves multiple fields such as computer science, image processing, pattern recognition, artificial intelligence, signal processing, and opto mechatronics integration. The rapid development of technologies such as image processing and pattern recognition has greatly promoted the development of machine vision.
[Product Description]
The CCD visual positioning system replaces human eyes with machines for measurement and judgment. Machine vision systems can significantly improve the flexibility and automation of production. In some hazardous work environments that are not suitable for manual operation or where artificial vision is difficult to meet requirements, machine vision is commonly used to replace artificial vision. At the same time, in large-scale industrial production processes, using manual vision to inspect product quality is inefficient and inaccurate. Using machine vision inspection methods can greatly improve production efficiency and automation. Moreover, machine vision is easy to achieve information integration and is the fundamental technology for realizing computer integrated manufacturing.
Machine vision has been widely applied in modern industrial automation production processes. Mainly including pharmaceutical, packaging, electronics, automotive manufacturing, semiconductor, textile, tobacco, solar energy, logistics and other fields.
[Product Advantages]
1. The software adopts nested development and integrates with professional, mature, and widely used laser software. Currently, it is compatible with SAMlight and Golden Orange software. In the future, we will cooperate with more laser board manufacturers to improve the software compatibility platform and enable users to switch freely.
2. The standard configuration includes a 5-million-pixel camera with a shooting range of (10 * 10 to 100 * 100) mm, and the galvanometer accuracy is less than 0.02. The actual positioning accuracy is (0.017 to 0.17) mm. The specific required accuracy can be calculated using the specialized tools provided by our company. In addition, higher pixel cameras and better galvanometers can be replaced to achieve higher precision applications.
3. The software supports the detection function before and after laser marking is completed. Before marking, it can detect defective images or locate and move according to product requirements. After marking, it can detect the marking position and marking effect, recognize QR codes, and expand the development of embedded detection functions according to product requirements. This can solve the problem of marking defective products in production and a series of problems caused by customers' concerns about unstable marking.
4. The software can support motion control functions, and users need to install a motion control card to perform functions such as one-dimensional platform/two-dimensional platform/three-dimensional platform photography and marking, array marking, etc. When it is necessary to combine with PLC, the PLC can be directly docked with the marking card IO, and the software can directly call the functions of the marking card IO interface for interaction.
5. In order to improve the installation and debugging difficulty of positioning and marking accessories, the company has devoted itself to the development of laser high-precision correction function, which reduces the problem of difficult laser BOX correction. After setting the marking content, marking effect and position, the marking within the camera field of view can maintain high-precision positioning.
[Technical Parameters]
Tag parameters | Trigger method | IOTriggering protocol instruction |
Marking format | F160 110mm*110mm(Other optional) | |
Working distance | 176±5mm(varies according to different field lens models) | |
Marking speed | >10000mm/S | |
Character height | 0.5mm-175mm(Depending on the material) | |
Visual repeatability accuracy | ±0.02mm(Depending on the camera mirror configuration) | |
Minimum Character | 0.5mm | |
Minimum line width | 0.10mm | |
Laser characteristics | Laser | Fiber laser |
Laser wavelength | 1064nm | |
Output power | 20W(Standard) | |
Power stability(8h) | <±2%rms | |
Beam qualityM2 | <2 | |
Pulse repetition frequency | 20kHz | |
Laser safety level | Class IV | |
Other | Camera | GermanyBasler 500WPixel camera (standard) |
Light source· | LEDRing Light | |
System protection level | IP55 | |
Cooling method | Air cooling | |
Operating environment temperature | 5℃-35℃ | |
Electricity requirements | 220V±22V/50Hz | |
Whole machine power consumption | 1000W |
[Product Sample Image]